5 Key Areas for The best way to Use RFID Monitoring for WIP Manufacturing

The true objective of any producer is to create high quality merchandise cost-efficiently so the return on funding is as excessive as doable. By utilizing RFID software program to trace your work-in-progress (WIP) manufacturing, you may guarantee your WIP processes are streamlined and clear.

What’s a WIP in Manufacturing?

Within the manufacturing trade, a piece in progress (WIP) is a product that has not been accomplished for public distribution or sale. It’s {a partially} completed product that also requires labor and time to finish.

To know the place you stand within the manufacturing course of, you could know specific specifics about your WIPs that have an effect on your manufacturing and supply schedules:

  • Elements and supplies in inventory
  • Elements and supplies consumed for each completed product
  • Accomplished merchandise in inventory
  • The variety of merchandise you may manufacture with the parts you’ve gotten in inventory

Nevertheless, inefficient processes can inflate overhead prices leading to costly manufacturing WIPs. There are 5 key areas the place inefficient WIP manufacturing processes can lead to increased prices and low ROI.

  • Stock & Supplies Administration
  • High quality Assurance
  • Inbound and Outbound Cargo Verification
  • Course of Traceability (Asset Monitoring)
  • Actual-Time Manufacturing Error Prevention Alerts

Utilizing RFID know-how, you may tackle these points to attenuate prices whereas enhancing your processes and manufacturing occasions.

Stock & Supplies Administration

Earlier than manufacturing, your merchandise encompass smaller parts – bits and items ready to be assembled. Till then, they’re unfold throughout your facility, taking on area and typically getting misplaced within the course of. Plus, you don’t all the time know what you’ve gotten in-house. This could trigger delays for those who run out of parts and are unable to finish manufacturing of your WIPs.

RFID tags make it simple to carry out stock administration – figuring out part counts and areas in real-time so you may enhance your WIP processes and decrease overhead prices. By utilizing zone monitoring, you may carry out real-time administration of your parts and supplies so you understand stock counts and areas.

High quality Assurance

Whereas some parts and supplies are seemingly evergreen, most have a shelf life that impacts the standard and efficiency of the merchandise you manufacture. To fabricate the very best model of your product, you want high quality assurance on your parts to fulfill buyer expectations.

RFID software program can observe your essential dates so that you all the time know once you bought and obtained your uncooked supplies. Then you may also set up alerts to warn you when particular parts are nearing their ‘use by’ dates. Plus, you may be certain that the fitting parts are in the fitting place on the proper time.

Inbound and Outbound Cargo Verification

In the very best of occasions, provide chains could be hectic, chaotic messes. And we haven’t precisely been dwelling in the very best of occasions. It isn’t simple to plan manufacturing schedules once you don’t know when (or even when) you’ll be getting the parts and supplies you want on your WIPs.

With RFID readers, you achieve higher perception into your provide chain so you understand the place your WIP parts are as they journey from their homeland to your manufacturing facility. This helps you forecast manufacturing schedules and lets you inform your prospects of potential supply dates.

Course of Traceability (Asset Monitoring)

Manufacturing requires particular step-by-step processes that happen alongside an meeting line. The very last thing you need is your product to skip steps or work out of order. That would shortly result in broken or nonfunctioning merchandise.

RFID know-how might help you observe your WIPs alongside the meeting line to make sure your manufacturing course of is adopted step-by-step. This asset monitoring lets you observe your WIPs by manufacturing to find out timelines for product availability and stock counts.

Actual-Time Manufacturing Error Prevention Alerts

Nobody likes product delays however it doesn’t matter what you do to stop them, delays nonetheless occur. Meeting machines aren’t all the time excellent. They break down or get misaligned, leading to manufacturing errors.

Utilizing RFID know-how, you will get real-time alerts when manufacturing processes break down. This helps you reduce downtime, forestall income losses and helps you save WIPs that might have been broken in case your off-kilter manufacturing course of had gone unchecked.

How MSM Options Can Assist Your WIP Processes

MSM Options makes use of RFID know-how and software program to resolve manufacturing WIP challenges.

Observe and handle your WIP manufacturing processes by PortalTrack, MSM Resolution’s customizable software program answer. By way of an modern strategy to manufacturing, you’ll be capable of determine, observe, depend, and handle your WIPs, parts and completed merchandise precisely and effectively.

With intuitive integration throughout cell, desktop and web-based platforms, you may simply handle and optimize your WIP processes to enhance your manufacturing processes in numerous manufacturing industries like automotive, retail and healthcare.

Contact us at this time to be taught extra about how MSM Options might help you enhance your WIP manufacturing processes so your product supply is extra environment friendly, reliable and worthwhile.

Related Articles


Please enter your comment!
Please enter your name here

Latest Articles