How Downtime Impacts Manufacturing – MSM Options


Correct and real-time administration of your crucial manufacturing parts is important to what you are promoting. With out it, you may expertise one of many worst issues to occur to your operations – unplanned downtime.

When manufacturing unexpectedly stops, your misplaced income is 15x greater than a scheduled downtime. And contemplating that asset upkeep can run as excessive as $3 million per incident, your unplanned downtime might decimate your revenue margin relying in your trade.

For instance, the common automotive producer loses $22K each minute the manufacturing line is stalled. That’s $1.32 million per hour as a result of somebody misplaced the brand new cargo of lug nuts.

And for those who suppose your meeting line is a well-oiled machine and this form of factor might by no means occur to you, it’s time to suppose once more. Experiences present that 82% of firms have skilled unplanned downtime within the final three years, with a median of 4 hours per outage and a median lack of $2 million per incident.

Sudden downtime additionally has a big affect in your clients. When experiencing an unplanned manufacturing break, productive capability falls by 5-20%. Which means deliveries are delayed and clients aren’t getting their stock.

Worse but, repeated downtime tells your clients that your organization is an unreliable useful resource that doesn’t have the flexibility to persistently ship your merchandise or meet their wants.

The underside line is you don’t have time for downtime.

To make sure you’re doing the whole lot doable to cut back your unplanned downtime, you want a dependable resolution to establish, monitor, depend and handle your stock.

You want a complete RFID know-how package deal from MSM Options.

A Answer to Automate Your Operations

MSM Options presents RFID stock and asset monitoring techniques to automate your manufacturing shortly and precisely.

By using dependable instruments like Zebra’s Built-in RFID Portals, in addition to mounted and handheld RFID readers, you may monitor your crucial parts. Whether or not you’ve a whole cargo nonetheless tightly packed on a pallet by the dock doorways or a single merchandise ready to be put in on one in every of your ultimate merchandise, RFID will help your manufacturing meet its deadlines.

RFID know-how is a confirmed device that:

  • Will increase Manufacturing Instances
  • Improves Stock Accuracy
  • Reduces Widespread Errors

And while you pair it with PortalTrack by MSM Options, you’ve a totally customizable RFID resolution that provides you visibility and management over what you are promoting operations.

The ITCM Course of

In a position to combine with most WMS, ERP, WCS, POS and accounting techniques, PortalTrack empowers you to make well timed choices that assist what you are promoting meet buyer demand whereas attaining a greater understanding of your stock.

That is achieved by leveraging the ITCM course of.

  • Determine – Give your stock a novel identification (Digital DNA) via RFID labeling.
  • Monitor – Shortly monitor and find crucial parts to enhance manufacturing time.
  • Rely – Preserve your stock numbers the place you want them.
  • Handle – Create customized studies, metrics and facility mapping for higher stock visibility.

Simply accessible via any internet browser and supported via Home windows, Home windows Cellular, iOS and Android gadgets, PortalTrack allows you to customise an RFID resolution to suit your distinctive manufacturing operation. Just a few advantages of integrating PortalTrack into what you are promoting embrace the next:

  • Higher Stock Management
  • Monitoring Your Work-In-Progress (WIP)
  • High quality Assurance
  • Actual-Time Error Alerts
  • Decreased Shrinkage
  • Course of Traceability

To be taught extra about how you can forestall unplanned downtime with a customizable RFID resolution that helps you enhance your manufacturing operations, contact MSM Options at this time.

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